{"id":302,"date":"2023-02-02T16:19:38","date_gmt":"2023-02-02T07:19:38","guid":{"rendered":"https:\/\/ai144omkz2.smartrelease.jp\/english\/?page_id=302"},"modified":"2023-04-13T16:16:56","modified_gmt":"2023-04-13T07:16:56","slug":"tech-screenmask","status":"publish","type":"page","link":"https:\/\/ai144omkz2.smartrelease.jp\/english\/technology\/tech-screenmask\/","title":{"rendered":"Screen Mask Technical Information"},"content":{"rendered":"<ul class=\"nav-photomask\">\n<li><a href=\"#id-finepattern\">Fine pattern printing<\/a><\/li>\n<li><a href=\"#id-thin-film\">For thin film printing<\/a><\/li>\n<li><a href=\"#id-forlarge\">For thick film printing<\/a><\/li>\n<li><a href=\"#id-high-precision\">Initial dimensional durability and high durability plate making<\/a><\/li>\n<li><a href=\"#id-option-combination\">Special Combination<\/a><\/li>\n<li><a href=\"#id-option-hassui\">Water and oil repellent treatment<\/a><\/li>\n<li><a href=\"#id-option-flat\">Flat treatment<\/a><\/li>\n<li><a href=\"#id-suppression\">Inhibition pattern<\/a><\/li>\n<li><a href=\"#id-size\">High-precision dimensions &#038; thickness<\/a><\/li>\n<li><a href=\"#id-spc\">SPC plate (mortar method)<\/a><\/li>\n<li><a href=\"#id-step\">Stepped screens<\/a><\/li>\n<\/ul>\n<section class=\"section01\">\n<p class=\"anker\" id=\"id-finepattern\">\n<section class=\"section01-1\">\n<h2 class=\"label\">For fine pattern printing<\/h2>\n<p class=\"p-text\">High-density meshes such as ST640 and ST500 are combined with high-resolution emulsions to support fine-pattern printing, such as fidelity of 15-\u03bcm lines. (Under 10\u03bcm also under development)<\/p>\n<div class=\"wrap row\">\n<div class=\"box1 col-12 col-md-4\">\n<h3>Main applications<\/h3>\n<p>Printing on ceramic green sheets for touch panel wiring, inductors, solar cell finger electrodes, and high frequency components<\/p>\n<\/p><\/div>\n<div class=\"box2 col-12 col-md-8\">\n<figure>\n                    <img decoding=\"async\" loading=\"lazy\" src=\"https:\/\/ai144omkz2.smartrelease.jp\/english\/wp-content\/themes\/main\/images\/product\/screenmask\/screenmask-lineup01.jpg\" alt=\"20\u03bcm line (standalone)\" width=\"163\" height=\"100\"><figcaption>20\u03bcm line (standalone)<\/figcaption><\/figure>\n<figure>\n                    <img decoding=\"async\" loading=\"lazy\" src=\"https:\/\/ai144omkz2.smartrelease.jp\/english\/wp-content\/themes\/main\/images\/product\/screenmask\/screenmask-lineup02.jpg\" alt=\"20\u03bcm line (bundled)\" width=\"163\" height=\"100\"><figcaption>20\u03bcm line (bundled)<\/figcaption><\/figure>\n<figure>\n                    <img decoding=\"async\" loading=\"lazy\" src=\"https:\/\/ai144omkz2.smartrelease.jp\/english\/wp-content\/themes\/main\/images\/product\/screenmask\/screenmask-lineup03.jpg\" alt=\"Aperture: 40\u03bcm\/Film thickness: 30\u03bcm\" width=\"163\" height=\"100\"><figcaption>Aperture: 40\u03bcm\/Film thickness: 30\u03bcm<\/figcaption><\/figure>\n<\/p><\/div>\n<\/p><\/div>\n<\/section>\n<p class=\"anker\" id=\"id-thin-film\">\n<section class=\"section01-2\">\n<h2 class=\"label\">For thin film printing<\/h2>\n<p>Excellent surface smoothness prevents deterioration of printability when using thin emulsions. Supports emulsion thickness up to 0 \u00b5m* The mesh and emulsion thickness can be suppressed, enabling thinner printing and reduced saddling. <\/p>\n<div class=\"wrap\">\n<div class=\"box1\">\n<h3>Main applications<\/h3>\n<p>Thin-film laminate printing of capacitors, etc.<\/p>\n<\/p><\/div>\n<p class=\"p-medium\">[Print comparison]<\/p>\n<div class=\"box2\">\n<div class=\"inner\">\n<figure><figcaption>Standard plate<\/figcaption><img decoding=\"async\" loading=\"lazy\" src=\"https:\/\/ai144omkz2.smartrelease.jp\/english\/wp-content\/themes\/main\/images\/product\/screenmask\/screenmask-lineup04-1.jpg\" alt=\"Standard plate for thin-film printing\" width=\"395\" height=\"147\"><br \/>\n                    <\/figure>\n<figure><figcaption>Printing outcome<\/figcaption><img decoding=\"async\" loading=\"lazy\" src=\"https:\/\/ai144omkz2.smartrelease.jp\/english\/wp-content\/themes\/main\/images\/product\/screenmask\/screenmask-lineup04-2.jpg\" alt=\"Thin-film printing results\" width=\"199\" height=\"147\"><br \/>\n                    <\/figure>\n<\/p><\/div>\n<div class=\"inner\">\n<figure><figcaption>For thin film printing plate<\/figcaption><img decoding=\"async\" loading=\"lazy\" src=\"https:\/\/ai144omkz2.smartrelease.jp\/english\/wp-content\/themes\/main\/images\/product\/screenmask\/screenmask-lineup05-1.jpg\" alt=\"Flat plate\" width=\"395\" height=\"147\"><br \/>\n                    <\/figure>\n<figure><figcaption>Printing outcome<\/figcaption><img decoding=\"async\" loading=\"lazy\" src=\"https:\/\/ai144omkz2.smartrelease.jp\/english\/wp-content\/themes\/main\/images\/product\/screenmask\/screenmask-lineup05-2.jpg\" alt=\"Flat plate printing results\" width=\"199\" height=\"147\"><br \/>\n                    <\/figure>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n<\/section>\n<p class=\"anker\" id=\"id-forlarge\">\n<section class=\"section01-3\">\n<h2 class=\"label\">For thick film printing<\/h2>\n<p>Stable tension and film thickness ensure high quality printing.<\/p>\n<div class=\"wrap\">\n<div class=\"box1\">\n<h3>Main applications<\/h3>\n<p>Printing of sealing resins, adhesives, etc.<\/p>\n<\/p><\/div>\n<figure>\n                <img decoding=\"async\" loading=\"lazy\" src=\"https:\/\/ai144omkz2.smartrelease.jp\/english\/wp-content\/themes\/main\/images\/product\/screenmask\/screenmask-lineup06.jpg\" alt=\"ST70-70\/film thickness: 300 \u03bcm\" width=\"188\" height=\"135\"><figcaption>ST70-70\/film thickness: 300 \u03bcm<\/figcaption><\/figure>\n<\/p><\/div>\n<\/section>\n<p class=\"anker\" id=\"id-high-precision\">\n<section class=\"section01-4\">\n<h2 class=\"label\">Initial dimensional durability and high durability plate making<\/h2>\n<p>We offer specifications with excellent initial dimensional accuracy and durability by combining high-tensile strength stainless steel mesh and various optional treatments and processing.<\/p>\n<p>The achievable accuracy varies depending on the stencil, material, and options used, so please contact us first.<\/p>\n<div class=\"wrap row\">\n<div class=\"box1 col-12 col-md-4\">\n<h3>Main applications<\/h3>\n<p>Thin-film laminate printing of capacitors, etc.<\/p>\n<\/p><\/div>\n<figure class=\" col-12 col-md-8\">\n                <img decoding=\"async\" loading=\"lazy\" src=\"https:\/\/ai144omkz2.smartrelease.jp\/english\/wp-content\/themes\/main\/images\/product\/screenmask\/screenmask-lineup07.jpg\" alt=\"*6000 shots printed\" width=\"680\" height=\"300\"><figcaption>*6000 shots printed<\/figcaption><\/figure>\n<\/p><\/div>\n<\/section>\n<\/section>\n<div class=\"anker\" id=\"id-option-combination\"><\/div>\n<section class=\"section05\">\n<h2 class=\"label\">Special Combination<\/h2>\n<div class=\"wrap\">\n<div class=\"box\">\n<h3 class=\"h4-line-left\">Support reinforcement<\/h3>\n<div class=\"row\">\n<ul class=\"col-12 col-sm-9\">\n<li>The support section of the combination is reinforced with a special film.<\/li>\n<li>This contributes to dimensional stability.<\/li>\n<\/ul>\n<p>        <img decoding=\"async\" loading=\"lazy\" src=\"https:\/\/ai144omkz2.smartrelease.jp\/english\/wp-content\/themes\/main\/images\/product\/screenmask\/screenmask-outline03.jpg\" alt=\"Photomasks\" width=\"261\" height=\"234\" class=\"col-12 col-sm-3\">\n      <\/div>\n<\/p><\/div>\n<div class=\"box\">\n<h3 class=\"h4-line-left\">Corner radius<\/h3>\n<div class=\"row\">\n<ul class=\"col-12 col-sm-9\">\n<li>R-shaped corners of the main mesh reduce damage during printing.<br \/>\n                \u203bLicense No.3462125<\/li>\n<\/ul>\n<p>        <img decoding=\"async\" loading=\"lazy\" src=\"https:\/\/ai144omkz2.smartrelease.jp\/english\/wp-content\/themes\/main\/images\/product\/screenmask\/screenmask-outline04.jpg\" alt=\"Photomasks\" width=\"323\" height=\"167\" class=\"col-12 col-sm-3\">\n      <\/div>\n<\/p><\/div>\n<div class=\"box\">\n<h3 class=\"h4-line-left\">Polygonal combination<\/h3>\n<div class=\"row\">\n<ul class=\"col-12 col-sm-9\">\n<li>Pentagonal or larger combinations (irregularly shaped combinations) can reduce material costs.<\/li>\n<\/ul><\/div>\n<\/p><\/div>\n<\/div>\n<div class=\"wrap\">\n<div class=\"anker\" id=\"id-option-hassui\"><\/div>\n<h2 class=\"label\">Water and oil repellent treatment<\/h2>\n<div class=\"row\">\n<div class=\"col-12 col-sm-6\">\n<p>Fluorine is applied to the surface of the emulsion to impart water and oil repellency.<\/p>\n<\/p><\/div>\n<div class=\"col-12 col-sm-3\">\n<figure>\n            <img decoding=\"async\" src=\"https:\/\/ai144omkz2.smartrelease.jp\/english\/wp-content\/themes\/main\/images\/product\/screenmask\/screenmask-outline06_01.jpg\" alt=\"Processed\"><figcaption>Processed<\/figcaption><\/figure>\n<\/p><\/div>\n<div class=\"col-12 col-sm-3\">\n<figure>\n            <img decoding=\"async\" src=\"https:\/\/ai144omkz2.smartrelease.jp\/english\/wp-content\/themes\/main\/images\/product\/screenmask\/screenmask-outline06_02.jpg\" alt=\"Unprocessed\"><figcaption>Unprocessed<\/figcaption><\/figure>\n<\/p><\/div>\n<\/p><\/div>\n<div class=\"anker\" id=\"id-option-flat\"><\/div>\n<h2 class=\"label\">Flat treatment<\/h2>\n<div class=\"row\">\n<div class=\"col-12 col-sm-6\">\n<p>Prevents undulation of the emulsion surface caused by the mesh.<br \/>\n                (This is especially effective when the emulsion thickness is thin.)<\/p>\n<\/p><\/div>\n<div class=\"col-12 col-sm-3\">\n<figure>\n            <img decoding=\"async\" src=\"https:\/\/ai144omkz2.smartrelease.jp\/english\/wp-content\/themes\/main\/images\/product\/screenmask\/screenmask-outline07_01.jpg\" alt=\"Flat treatment\"><figcaption>Flat treatment<\/figcaption><\/figure>\n<\/p><\/div>\n<div class=\"col-12 col-sm-3\">\n<figure>\n            <img decoding=\"async\" src=\"https:\/\/ai144omkz2.smartrelease.jp\/english\/wp-content\/themes\/main\/images\/product\/screenmask\/screenmask-outline07_02.jpg\" alt=\"Standard plate\"><figcaption>Standard plate<\/figcaption><\/figure>\n<\/p><\/div>\n<\/p><\/div>\n<\/div>\n<\/section>\n<p class=\"anker\" id=\"id-suppression\">\n<section class=\"section01-mv\">\n<p class=\"anker\" id=\"id-suppression\">\n<h2 class=\"label\">Inhibition pattern<\/h2>\n<p>\u3000\u3000\u3000\u3000\u3000\u3000\u3000\u3000<\/p>\n<div class=\"row\">\n<p class=\"col-md-9 col-sm-12\">This plate-making process is designed to meet the demand for printing as thinly as possible. The amount of paste dispensed can be controlled by creating a mesh or other inhibition pattern with the emulsion. It is also effective in reducing saddling.<\/p>\n<figure class=\" col-md-3 col-sm-12\">\n<img decoding=\"async\" loading=\"lazy\" src=\"https:\/\/ai144omkz2.smartrelease.jp\/english\/wp-content\/themes\/main\/images\/technology\/suppression-pattern.jpg\" alt=\"Inhibition pattern\" width=\"274\" height=\"228\"><figcaption>An example of a suppression pattern<\/figcaption><\/figure>\n<\/div>\n<\/section>\n<p class=\"anker\" id=\"id-size\">\n<section class=\"section03-mv\">\n<p class=\"anker\" id=\"id-thickness\">\n<h2 class=\"label\">High-precision dimensions &#038; thickness<\/h2>\n<div class=\"wrap02 row\">\n<div class=\"box01 col-md-6 col-sm-12\">\n<p>A pitch dimension of \u00b15\u03bcm and in-plane thickness of \u00b10.5\u03bcm are achieved by setting and regulating special treatment conditions. We will continue to pursue high-precision plate making, so please contact us if you have any unsolved issues around accuracy.<\/p>\n<h3 class=\"text-bold\">High dimensional accuracy plate making data<\/h3>\n<p>Frame size\uff1a550\uff58550mm<br \/>\n        Mesh used\uff1aST500CAL R1<\/p>\n<p class=\"brackets\">[Total pitch (mm)]<\/p>\n<div class=\"wrap-table js-scrollable\">\n<table class=\"t-data\">\n<tr>\n<th><\/th>\n<th>Design value<\/th>\n<th>Actual measured value<\/th>\n<th>Difference<\/th>\n<\/tr>\n<tr>\n<td>1-2<\/td>\n<td>234.000<\/td>\n<td>233.997<\/td>\n<td>-0.003<\/td>\n<\/tr>\n<tr>\n<td>3-4<\/td>\n<td>234.000<\/td>\n<td>234.000<\/td>\n<td>0.000<\/td>\n<\/tr>\n<tr>\n<td>1-3<\/td>\n<td>234.000<\/td>\n<td>234.002<\/td>\n<td>0.002<\/td>\n<\/tr>\n<tr>\n<td>2-4<\/td>\n<td>234.000<\/td>\n<td>234.003<\/td>\n<td>0.003<\/td>\n<\/tr>\n<\/table><\/div>\n<\/p><\/div>\n<div class=\"box02 col-md-6 col-sm-12\">\n<p>High dimensional accuracy data<\/p>\n<p>        <img decoding=\"async\" loading=\"lazy\" src=\"https:\/\/ai144omkz2.smartrelease.jp\/english\/wp-content\/themes\/main\/images\/technology\/technology01.jpg\" alt=\"High dimensional accuracy data\" width=\"403\" height=\"467\">\n    <\/div>\n<\/div>\n<div class=\"wrap03\">\n<div class=\"box\">\n<p class=\"text-bold\">In-plane thickness data<\/p>\n<p>Frame size\uff1a1000\uff581000mm<br \/>\n        Image dimensions\uff1a400\uff58400mm<br \/>\n        Mesh used\uff1aST200CAL<\/p>\n<\/p><\/div>\n<div class=\"box-img\">\n        <img decoding=\"async\" loading=\"lazy\" src=\"https:\/\/ai144omkz2.smartrelease.jp\/english\/wp-content\/themes\/main\/images\/technology\/technology02.jpg\" alt=\"In-plane thickness data\" width=\"360\" height=\"394\"><br \/>\n        <img decoding=\"async\" loading=\"lazy\" src=\"https:\/\/ai144omkz2.smartrelease.jp\/english\/wp-content\/themes\/main\/images\/technology\/technology03.jpg\" alt=\"In-plane thickness data\" width=\"300\" height=\"224\">\n    <\/div>\n<\/div>\n<\/section>\n<p class=\"anker\" id=\"id-spc\">\n<section class=\"section04-mv\">\n<p class=\"anker\"  id=\"id-spc\">\n<h2 class=\"label\">SPC plate (mortar method)<\/h2>\n<p>SPC plates are made using a process that improves paste ejection by widening the aperture on the squeegee side more than on the emulsion side.<\/p>\n<div class=\"wrap\">\n<h3>Cross-sectional image of plate making<\/h3>\n<div class=\"row\">\n<figure class=\"col-12 col-sm-6\">\n            <img decoding=\"async\" loading=\"lazy\" src=\"https:\/\/ai144omkz2.smartrelease.jp\/english\/wp-content\/themes\/main\/images\/technology\/spc01.jpg\" alt=\"Cross-sectional image of standard plate\" width=\"493\" height=\"378\"><figcaption>Standard plate<\/figcaption><\/figure>\n<figure class=\"col-12 col-sm-6\">\n            <img decoding=\"async\" loading=\"lazy\" src=\"https:\/\/ai144omkz2.smartrelease.jp\/english\/wp-content\/themes\/main\/images\/technology\/spc02.jpg\" alt=\"Cross-sectional image of SPC plate\" width=\"493\" height=\"378\"><figcaption>SPC plate<\/figcaption><\/figure>\n<\/p><\/div>\n<h3>Photo of the squeegee surface<\/h3>\n<div class=\"row\">\n<figure class=\"col-12 col-sm-6\">\n            <img decoding=\"async\" loading=\"lazy\" src=\"https:\/\/ai144omkz2.smartrelease.jp\/english\/wp-content\/themes\/main\/images\/technology\/spc03.jpg\" alt=\"Photo of the squeegee surface Standard plate\" width=\"493\" height=\"378\"><figcaption>Standard plate<\/figcaption><\/figure>\n<figure class=\"col-12 col-sm-6\">\n            <img decoding=\"async\" loading=\"lazy\" src=\"https:\/\/ai144omkz2.smartrelease.jp\/english\/wp-content\/themes\/main\/images\/technology\/spc04.jpg\" alt=\"Photo of the squeegee surface SPC plate\" width=\"493\" height=\"378\"><figcaption>SPC plate<\/figcaption><\/figure>\n<\/p><\/div>\n<h3>Advantages of SPC plates<\/h3>\n<p>The higher resolution limit in plate making improves paste passability. \u203bL\/S\uff1d20\/20\u03bcm<\/p>\n<div class=\"row box-other\">\n<figure class=\"col-12 col-sm-6\">\n            <img decoding=\"async\" loading=\"lazy\" src=\"https:\/\/ai144omkz2.smartrelease.jp\/english\/wp-content\/themes\/main\/images\/technology\/spc07.jpg\" alt=\"Advantages of SPC plates Standard plate\" width=\"493\" height=\"378\"><figcaption>Standard plate<\/figcaption><\/figure>\n<figure class=\"col-12 col-sm-6\">\n            <img decoding=\"async\" loading=\"lazy\" src=\"https:\/\/ai144omkz2.smartrelease.jp\/english\/wp-content\/themes\/main\/images\/technology\/spc08.jpg\" alt=\"Advantages of SPC plates SPC plate\" width=\"493\" height=\"378\"><figcaption>SPC plate<\/figcaption><\/figure>\n<\/p><\/div>\n<p>Please contact us for information on the plate-making and printing accuracy of our SPC plates.<br \/>\n    We will continue to optimize plate-making conditions in order to support even higher definition printing.<\/p>\n<\/div>\n<\/section>\n<p class=\"anker\" id=\"id-step\">\n<section class=\"section06-mv\">\n<p class=\"anker\" id=\"id-step-screen\">\n<h2 class=\"label\">Stepped screens<\/h2>\n<p>By creating height differences on the plate surface, printing on uneven substrates is possible.<\/p>\n<p>\u203bPatent No.6202123<\/p>\n<p><img decoding=\"async\" loading=\"lazy\" src=\"https:\/\/ai144omkz2.smartrelease.jp\/english\/wp-content\/themes\/main\/images\/technology\/step01.jpg\" alt=\"Stepped screens\" width=\"640\" height=\"230\"><br \/>\n<\/section>\n<p><!------------------------------------------- \u30c0\u30a6\u30f3\u30ed\u30fc\u30c9\u30d0\u30ca\u30fc\n[add_part temp='template-parts\/dl-banner'] ---><\/p>\n<p><!------------------------------------------- CTA\u30a8\u30ea\u30a2 ---><br \/>\n\ufeff\n\n<!------------------------------------------- \u30d5\u30c3\u30bf\u30fc\u4e0a\u306eCTA\u30a8\u30ea\u30a2 --->\n<section class=\"ft-cta\">\n    <div class=\"container-in\">\n        <p class=\"cta-title\">We can manufacture various types of masks starting from a single sheet.<\/p>\n        <p>Are you looking to have a single prototype piece made? We are equipped to flexibly accommodate small lot orders and other requests. Please do not hesitate to contact us.<\/p>\n        <div class=\"wrap-cta\">\n                <a href=\"https:\/\/ai144omkz2.smartrelease.jp\/english\/contact\/\" class=\"a-mail\">\n                    <svg xmlns=\"http:\/\/www.w3.org\/2000\/svg\" width=\"99.391\" height=\"60.948\" viewBox=\"0 0 99.391 60.948\"><path d=\"M484.18,4545.348H398.52a6.873,6.873,0,0,0-6.865,6.866v47.216a6.873,6.873,0,0,0,6.865,6.866h85.66a6.874,6.874,0,0,0,6.865-6.866v-47.216A6.874,6.874,0,0,0,484.18,4545.348Zm2.289,6.866v47.216c0,.033-.009.065-.01.1L457.876,4578.9a2.288,2.288,0,0,0-2.677,3.712l26.477,19.1h-80.65l26.477-19.1a2.288,2.288,0,0,0-2.677-3.712l-28.583,20.625c0-.033-.01-.065-.01-.1v-47.216c0-.033.009-.065.01-.1l43.767,31.58a2.272,2.272,0,0,0,2.677,0l43.774-31.575C486.461,4552.151,486.469,4552.18,486.469,4552.213Zm-85.446-2.289h80.656l-40.33,29.095Z\" transform=\"translate(-391.655 -4545.348)\" fill=\"#fff\"\/><\/svg>\n                    Click here for inquiries\n                <\/a>\n        <\/div>\n    <\/div>\n<\/section>\n<\/p>\n","protected":false},"excerpt":{"rendered":"<p>Fine pattern printing For thin film printing For thick film printing Initial dimensional durability and high d [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":0,"parent":74,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v20.6 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>Screen masks - High-precision printing is achieved by utilizing different mesh, emulsion, and frame types to meet the given project.<\/title>\n<meta name=\"description\" content=\"For high-precision, high-quality screen mask production, leave it to Tokyo Process Service. 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